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Men's Custom Electric Downhill Mountain Bikes - 2001 Norco Dual Suspension Detail Page A

Men's custom 2001 Norco Electric Downhill Mountain Bike with over 10

Right side view of the 2001 Norco dual suspension custom made electric downhill mountain bike.
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DH Dave's 2001 Norco Downhill Electric Pedal Assist Mountain Bike Highlights:

  • 10.2 inches or 260 mm rear wheel travel (stock was about 6.2") achieved through DH Dave's custom made rear shock plates and the Manitou SPV longer travel air/ oil/ coil shock
  • Fox 40 29 incher front downhill fork about 8 inches travel), triple clamp with DH Dave's custom made 6061 aircraft aluminum direct mount stem and White Brothers titanium downhill riser handlebar. In addition, as this Norco frame has such a tall head tube I had to get a Risse Racing drop top crown that drops the top Fox fork crown about 27mm. This was needed so that the 27.5 inch Michelin 2.8 inch width tire would not hit the lower fork crown.
  • Manitou SPV rear air, oil and coil shock with 2.65" travel
  • Bafang 750 Watt, 51 Volt mid-mounted electric ebike conversion kit - complete with 20 Amp hour 51 Volt lithium ion battery, Bafang deluxe digital display with speedo/ battery level and level of assist indicator, Bafang handlebar controls and left hand 1/2 twist throttle. This motor kit is designed as "electric pedal assist" meaning it is designed to be used while pedalling with the ability to custom program how much electric assist occurs at each of the 10 power settings accessed through the handlebar control. I also added an optional twist throttle for demonstration purposes. The kit also comes with a headlight - which you can see mounted on the Womens ebike page.

    This electric kit is designed to be street legal and automatically cuts power at about 35 km/h. It can be custom programmed with special hardware and software to remove the governor.

    I chose the mid-mounted motor design for two main reasons: so that I could use the Rohloff 14 speed transmission hub and because it really centers the weight on the ebike.
  • Rohloff Speedhhub - 14 speed internal tarnsmission gear hub that is the equivalent of any regular 27 speed mountain bike drivetrain. You change gears through a single Grip Shifter. There are a huge number of advantages of the Rohloff Speedhub including:
    • Shift one to 14 gears while standing still without pedalling. This is great if you are in the middle of a technical section or at the lip of a drop and find yourself in the wrong gear.
    • Perfect chainline all the time.
    • Extremely durable - many riders have recorded over 10,000 miles before needing a rebuild.
    • No huge weight penalty - overall, the Rohloff Speedhub adds about 2.5 pounds over a conventional derailluer 27 speed drivetrain.
    • The slightly heavier rear hub helps me when jumping or doing drops and naturally helps to keep the front of the bike up while airborne.
    • No derailleur hanging down to get caught up on rocks or roots. In fact, even if you do bend the shorty chain tensioner, you will still be easily able to ride.
    • High spoke flanges ensure a strong wheelbuild.
    • Many options available including regular 135mm quick release to 150mm thru axle hubs - all disc brake compatible but you will need a special 4 bolt disc brake rotor.
  • 26 inch Mavic 321 downhill rear rim with Michelin DH34 2.5 inch width downhill tire (close to 2.5 pounds for this tire!), 27.5 inch Mavic DeeMax front wheel with Mavic thru axle hub and Michelin Wild 27.5 inch by 2.8 inch wide downhill tire (close to 3 pounds for this tire!). Both wheels use Maxxis Freeride tubes.
  • Rockbros pedals
  • Full Speed Ahead (FSA) headset
  • 2025 Hope Tech 4 Version four piston downhill brakes with 230mm front rotor and 203mm rear 4 bolt Rohloff rotor. These are super strong and very natural feeling disc brakes with floating rotors.
  • DH Dave's custom rear chain tensioner together with DH Dave's custom designed "Mr. T" chain tensioner.
  • Long downhill seat with chromo rails
  • 4 rear shock positions with 10.2 (260mm) to 8.2 inches of travel and 4 head angle positions from 62 to 66 degrees.
  • SRAM ebike chain
  • Total bike weight: A hair under 60 pounds. I estimate the weight of the battery and motor system to be just over 20 pounds so the base bike would be a little under 40 pounds.
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